How to Bulletproof A Car explained by an armored vehicle manufacturer

A very prominent business of the present times is armoring passenger cars. In countries like Brazil, the demand for armored cars is high because of the increasing murder rate. You will easily come across many top armored cars company which are quite popular in the market. If you are intrigued about how a car is armored then you should go through the points mentioned below.

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Doors, Body and Interior

The first step of armoring a car is to remove all the components from the body of the car. The wiring, seats, interior trim and seats need to be removed before the process of armoring can begin. The door and all the other cavities also need to be cut open so that different materials can be welded or stuffed into the empty spaces. Depending on the protection desired, the top armored cars company bolsters the pillars and doors with steel plates.

In case the doors become too heavy then a third hinge is added. The fire wall along with the rear bulkhead can also be steel-plated. The floor and ceiling are usually lined with ballistic fabrics. In fact, stock bumpers are designed in such a manner that they absorb energy and crumple during major impacts. The aim of armoring the car followed by the top armored cars company is to make it appear unmodified from the inside as well as outside.


In armoring cars, bulletproofing plays an important role and is known as the transparent armor. The glass which is used for armoring the vehicles is not the thicker version of the safety glass which is found in the side window of regular cars. It is a sandwich of polycarbonate and leaded glass. One of the thinnest option is 0.8 inch is capable of stopping subsonic rounds coming from the popular 9mm handgun. The thickest version which is 2.0 inches can stop a single shot from a high-powered 0.30-06 rifle.


The regular run-flat tires will not be able to stand to gunfire because the bullets would be able to shed the stiff sidewalls on which these tires rely on for support. A composite run flat tire is used which is custom made for each application. The tire is supposed to be clamped around the centerline of the wheel. In case the pneumatic tire loses pressure, then the polymer ring ensures support and provides a speed of 60-mph for more than 60 miles. A top armored cars company always tries to offer the best to their customers.

Suspension and Engine

The lightest armoring adds up to minimum 500 pounds to a large vehicle. If the greatest level of protection is used in a vehicle then it can add up to 1400 pounds and the drivetrain and chassis might need some modification. In order to maintain drivability, spring rates rise and damping and air spring slots are added. The most advanced engines in the large sedans have sufficient power to cope with the additional weight. In case the customer requests for an engine modification, it is carried out only then. The top armored cars company is trying their level best to develop luxurious armored cars which will suit the requirements of their customers.

top armored cars


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